Up-Scaled Microfluidic Fuel Cells With Porous Flow-Through Electrodes

In this work, an experimental microfluidic fuel cell is presented with a novel up-scaled porous electrode architecture that provides higher available surface area compared to conventional microfluidic fuel cells, providing the potential for higher overall power outputs. Our proof-of-concept architecture is an up-scaled flow-through fuel cell with more than nine times the active electrode surface area of the flow-through architecture first proposed by Kjeang et al. (2008, “A Microfluidic Fuel Cell With Flow-Through Porous Electrodes,” J. Am. Chem. Soc., 130, pp. 4000–4006). Formic acid and potassium permanganate were employed as the fuel and oxidant, respectively, both dissolved in a sulfuric acid electrolyte. Platinum black was employed as the catalyst for both anode and cathode, and the performances of carbon-based porous electrodes including cloth, fiber, and foam were compared to that of traditional Toray carbon paper (TGP-H-120). The effects of catalyst loading were investigated in a microfluidic fuel cell containing 80 pores per linear inch carbon foam electrodes. A discussion is also provided of current density normalization techniques via projected electrode surface area and electrode volume, the latter of which is a highly informative means for comparing flow-through architectures.