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Journal Articles

Process-Structure-Property Relationships of Laser Powder Bed Fusion Lattice Structures

Accepted Manuscript
Elliott Jost, Jonathan Pegues, David Moore, Christopher Saldana
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-22-1633
DOI: https://doi.org/10.1115/1.4062580
Published Online: May 22, 2023
... nontraditional manufacturing processes Rapid prototyping and solid freeform fabrication National Science Foundation 10.13039/100000001 CMMI-1825640 U.S. Department of Energy 10.13039/100000015 DE-EE0008303 Accepted Manuscript Not Copyedited Journal of Manufacturing Science...
View Article titled, Process-Structure-Property Relationships of Laser Powder Bed Fusion Lattice Structures
Click here to open pdf in another window PDF for Process-Structure-Property Relationships of Laser Powder Bed Fusion Lattice Structures
Topics: Additive manufacturing, Inspection, Lasers, Geometry, Equipment performance, Advanced materials, Computerized tomography, Manufacturing, Materials properties, Metamaterials
Journal Articles

Enhanced Schlieren System for In Situ Observation of Dynamic Light–Resin Interactions in Projection-Based Stereolithography Process

Aditya Chivate, Chi Zhou
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2023, 145(8): 081005.
Paper No: MANU-23-1058
DOI: https://doi.org/10.1115/1.4062218
Published Online: April 12, 2023
... Science Foundation 10.13039/100000001 CMMI-1846863 Schlieren optics projection stereolithography additive manufacturing refractive index gradient rapid prototyping and solid freeform fabrication 27 01 2023 18 03 2023 19 03 2023 12 04 2023 Copyright © 2023...
View Article titled, Enhanced Schlieren System for In Situ Observation of Dynamic Light–Resin Interactions in Projection-Based Stereolithography Process
Click here to open pdf in another window PDF for Enhanced Schlieren System for In Situ Observation of Dynamic Light–Resin Interactions in Projection-Based Stereolithography Process
Topics: Refractive index, Resins, Resolution (Optics), Simulation, Mask image projection stereolithography, Schlieren methods, Polymerization, Lenses (Optics), Shapes, Parallel strand lumber
Journal Articles

Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy

Mohammad Saleh Kenevisi, Feng Lin
Journal: Journal of Manufacturing Science and Engineering
Article Type: Technical Briefs
J. Manuf. Sci. Eng. May 2023, 145(5): 054501.
Paper No: MANU-20-1636
DOI: https://doi.org/10.1115/1.4056665
Published Online: January 30, 2023
... be processed by these techniques are still limited and research should continue to define the desired processing parameters for each technique. additive manufacturing electron beam melting Al2024 powder characteristics porosity powder processing rapid prototyping and solid freeform fabrication...
View Article titled, Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy
Click here to open pdf in another window PDF for Effect of Powder Characteristics on Relative Density and Porosity Formation During Electron Beam Selective Melting of Al2024 Aluminum Alloy
Topics: Cathode ray oscilloscopes, Density, Electron beams, Melting, Porosity, Additive manufacturing, Particulate matter, Fracture (Materials), Aluminum alloys, Mechanical properties
Journal Articles

Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid

Yeowon Yoon, Yang Xu, Yong Chen
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011010.
Paper No: MANU-22-1340
DOI: https://doi.org/10.1115/1.4055893
Published Online: December 1, 2022
... Corresponding author. Email: yongchen@usc.edu 03 07 2022 01 10 2022 02 10 2022 01 12 2022 porous materials additive manufacturing functionally graded materials stereolithography inkjet printing rapid prototyping and solid freeform fabrication Porosity-embedded...
View Article titled, Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid
Click here to open pdf in another window PDF for Hierarchical Porous Structure Fabrication Via Hybrid Stereolithography and Inkjet Printing With Sacrificial Liquid
Topics: Additive manufacturing, Drops, Printing, Manufacturing, Stereolithography, Porosity, Water
Journal Articles

A Review of State-of-the-Art on Enabling Additive Manufacturing Processes for Precision Medicine

Atheer Awad, Alvaro Goyanes, Abdul W. Basit, Ahmed S. Zidan, Changxue Xu, Wei Li, Roger J. Narayan, Roland K. Chen
Journal: Journal of Manufacturing Science and Engineering
Article Type: Review Articles
J. Manuf. Sci. Eng. January 2023, 145(1): 010802.
Paper No: MANU-22-1279
DOI: https://doi.org/10.1115/1.4056199
Published Online: December 1, 2022
View Article titled, A Review of State-of-the-Art on Enabling Additive Manufacturing Processes for Precision Medicine
Click here to open pdf in another window PDF for A Review of State-of-the-Art on Enabling Additive Manufacturing Processes for Precision Medicine
Topics: Additive manufacturing, Biomedicine, Drugs, Manufacturing, Printing, Extruding, Drug delivery systems
Journal Articles

Scalable Multi-Material Additive Manufacturing of Bioinspired Polymeric Material With Metallic Structures Via Electrically Assisted Stereolithography

Tengteng Tang, Bhushan Ahire, Xiangjia Li
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2023, 145(1): 011004.
Paper No: MANU-22-1313
DOI: https://doi.org/10.1115/1.4055793
Published Online: October 13, 2022
... 24 06 2022 13 09 2022 22 09 2022 13 10 2022 additive manufacturing advanced materials and processing rapid prototyping and solid freeform fabrication Division of Civil, Mechanical and Manufacturing Innovation 10.13039/100000147 2114119 Nature organisms...
View Article titled, Scalable Multi-Material Additive Manufacturing of Bioinspired Polymeric Material With Metallic Structures Via Electrically Assisted Stereolithography
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Topics: Additive manufacturing, Biomimetics, Copper, Electric fields, Electrolytes, Hardening (Curing), Manufacturing, Metals, Particulate matter, Polymers
Journal Articles

On the Fabrication of Defect-Free Nickel-Rich Nickel–Titanium Parts Using Laser Powder Bed Fusion

Chen Zhang, Lei Xue, Kadri C. Atli, Raymundo Arróyave, Ibrahim Karaman, Alaa Elwany
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2022, 144(9): 091011.
Paper No: MANU-21-1388
DOI: https://doi.org/10.1115/1.4054935
Published Online: July 29, 2022
...) nickel-rich nickel–titanium shape memory alloy (SMA) printability macroscopic defects machine learning rapid prototyping and solid freeform fabrication National Science Foundation 10.13039/100000001 1846676 Nickel–titanium (NiTi) is the most common commercially available shape...
View Article titled, On the Fabrication of Defect-Free Nickel-Rich Nickel–Titanium Parts Using Laser Powder Bed Fusion
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Topics: Lasers, Machine learning, Manufacturing, Nickel, Nickel titanium alloys, Titanium, Surface roughness
Journal Articles

Effects of Heat Treatment on the Surface Quality and Improvement in Formability of Deformation Machined Products of Al 6061

Ankit Kumar Gupta, Satwik Priyadarshi, Denis Pustovoytov, Manuele Dabala, Hailiang Yu, Alexander Pesin, Puneet Tandon
Journal: Journal of Manufacturing Science and Engineering
Article Type: Technical Briefs
J. Manuf. Sci. Eng. December 2022, 144(12): 124501.
Paper No: MANU-22-1010
DOI: https://doi.org/10.1115/1.4054991
Published Online: July 28, 2022
..., an increase in surface roughness is observed on the heat-treated parts. deformation machining single point incremental forming residual stresses stress-relieve annealing machining processes nontraditional manufacturing processes rapid prototyping and solid freeform fabrication Ministry...
View Article titled, Effects of Heat Treatment on the Surface Quality and Improvement in Formability of Deformation Machined Products of Al 6061
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Topics: Deformation, Heat, Heat treating (Metalworking), Machining, Residual stresses, Surface roughness, Stress, Temperature, Surface quality, Force measurement
Journal Articles

Morphological Dynamics-Based Anomaly Detection Towards In Situ Layer-Wise Certification for Directed Energy Deposition Processes

Mahathir Mohammad Bappy, Chenang Liu, Linkan Bian, Wenmeng Tian
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2022, 144(11): 111007.
Paper No: MANU-22-1117
DOI: https://doi.org/10.1115/1.4054805
Published Online: July 26, 2022
... detection certification directed energy deposition morphological analysis thermal history inspection and quality control rapid prototyping and solid freeform fabrication sensing monitoring and diagnostics National Science Foundation 10.13039/100000001 CMMI-2046515 The metal...
View Article titled, Morphological Dynamics-Based Anomaly Detection Towards In Situ Layer-Wise Certification for Directed Energy Deposition Processes
Click here to open pdf in another window PDF for Morphological Dynamics-Based Anomaly Detection Towards In Situ Layer-Wise Certification for Directed Energy Deposition Processes
Topics: Additive manufacturing, Dynamics (Mechanics), Heat, Machine learning, Manufacturing, Temperature, Thin wall structures, Inspection, Modeling, Process monitoring
Journal Articles

Particle Loading Effects on Additively Manufactured and Laser Cured Medical Grade Silicone

Daniel A. Porter, Nicholas E. Davis, Tristan Hejny, Alison Takacs, Caleb M. Bunton, Paul S. Krueger, David Y. Son, Karl Csaky
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2022, 144(9): 091001.
Paper No: MANU-21-1537
DOI: https://doi.org/10.1115/1.4054087
Published Online: April 8, 2022
.... 07 11 2021 02 03 2022 03 03 2022 08 04 2022 additive manufacturing laser processes rapid prototyping and solid freeform fabrication injection molding and other polymer fabrication processes There are many methods to additively manufacture (AM) silicone...
View Article titled, Particle Loading Effects on Additively Manufactured and Laser Cured Medical Grade Silicone
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Topics: Hardening (Curing), Lasers, Particulate matter, Silicones, Additive manufacturing, Biomedicine, Extruding, Particle size
Journal Articles

Effects of Build Angle on Additively Manufactured Aluminum Alloy Surface Roughness and Wettability

Christopher M. Bailey, Jordan A. Morrow, Emily M. Stallbaumer-Cyr, Cameron Weeks, Melanie M. Derby, Scott M. Thompson
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2022, 144(8): 081010.
Paper No: MANU-21-1410
DOI: https://doi.org/10.1115/1.4053608
Published Online: February 21, 2022
... laser powder bed fusion selective laser melting AlSi10Mg heat transfer vapor chamber contact angle advanced materials and processing design for manufacturing rapid prototyping and solid freeform fabrication Copyright © 2022 by ASME 2022 American Society of Mechanical Engineers 1087-1357...
View Article titled, Effects of Build Angle on Additively Manufactured Aluminum Alloy Surface Roughness and Wettability
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Topics: Columns (Structural), Surface roughness, Lasers, Additive manufacturing, Wetting, Water, Aluminum alloys, Heat transfer, Drops, Microscopy
Journal Articles

Magnetic Field-Assisted 3D Printing of Limpet Teeth Inspired Polymer Matrix Composite With Compression Reinforcement

Dylan Joralmon, Evangeline Amonoo, Yizhen Zhu, Xiangjia Li
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041012.
Paper No: MANU-21-1380
DOI: https://doi.org/10.1115/1.4052296
Published Online: October 11, 2021
...: yzhu245@asu.edu Email: xiangjia.li@asu.edu 04 08 2021 19 08 2021 20 08 2021 11 10 2021 additive manufacturing advanced materials and processing design for manufacturing rapid prototyping and solid freeform fabrication In the past 30 years, the revolution...
View Article titled, Magnetic Field-Assisted 3D Printing of Limpet Teeth Inspired Polymer Matrix Composite With Compression Reinforcement
Click here to open pdf in another window PDF for Magnetic Field-Assisted 3D Printing of Limpet Teeth Inspired Polymer Matrix Composite With Compression Reinforcement
Topics: Additive manufacturing, Composite materials, Compression, Hardening (Curing), Magnetic fields, Polymer composites, Polymers, Equipment performance, Minerals, Printing
Journal Articles

Fast Prediction of Thermal Data Stream for Direct Laser Deposition Processes Using Network-Based Tensor Regression

Mojtaba Khanzadeh, Matthew Dantin, Wenmeng Tian, Matthew W. Priddy, Haley Doude, Linkan Bian
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041004.
Paper No: MANU-20-1523
DOI: https://doi.org/10.1115/1.4052207
Published Online: September 23, 2021
... additive manufacturing advanced materials and processing design for manufacturing inspection and quality control modeling and simulation rapid prototyping and solid freeform fabrication sensing monitoring and diagnostics The objective of this study is to develop a tensor network design...
View Article titled, Fast Prediction of Thermal Data Stream for Direct Laser Deposition Processes Using Network-Based Tensor Regression
Click here to open pdf in another window PDF for Fast Prediction of Thermal Data Stream for Direct Laser Deposition Processes Using Network-Based Tensor Regression
Topics: Modeling, Physics, Tensors, Simulation
Journal Articles

Thermal Monitoring and Modeling of Ti–6Al–4V Thin Wall Temperature Distribution During Blown Powder Laser Directed Energy Deposition

Basil J. Paudel, Garrett J. Marshall, Scott M. Thompson
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2022, 144(4): 041007.
Paper No: MANU-21-1333
DOI: https://doi.org/10.1115/1.4052285
Published Online: September 23, 2021
... thermal modeling process monitoring melt pool additive manufacturing laser processes modeling and simulation rapid prototyping and solid freeform fabrication sensing monitoring and diagnostics National Institute of Standards and Technology 10.13039/100000161 70NANB18H220...
View Article titled, Thermal Monitoring and Modeling of Ti–6Al–4V Thin Wall Temperature Distribution During Blown Powder Laser Directed Energy Deposition
Click here to open pdf in another window PDF for Thermal Monitoring and Modeling of Ti–6Al–4V Thin Wall Temperature Distribution During Blown Powder Laser Directed Energy Deposition
Topics: Lasers, Modeling, Temperature, Temperature distribution, Thin wall structures, Heat, Pyrometers, Temperature profiles
Journal Articles

Reaction-Diffusion Modeling of Photopolymerization During Femtosecond Projection Two-Photon Lithography

Rushil Pingali, Sourabh K. Saha
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021011.
Paper No: MANU-21-1316
DOI: https://doi.org/10.1115/1.4051830
Published Online: August 5, 2021
... polymerization direct laser writing 3D printing additive manufacturing nanomanufacturing laser processes micro- and nano-machining and processing modeling and simulation rapid prototyping and solid freeform fabrication Georgia Institute of Technology 10.13039/100006778 G.W. Woodruff School...
View Article titled, Reaction-Diffusion Modeling of Photopolymerization During Femtosecond Projection Two-Photon Lithography
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Topics: Diffusion (Physics), Lasers, Lithography, Modeling, Photons, Polymerization, Printing, Simulation, Nanowires, Photopolymers
Journal Articles

Multiphysics Modeling and Experiments of Grayscale Photopolymerization With Application to Microlens Fabrication

M. M. Emami, M. Jamshidian, D. W. Rosen
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2021, 143(9): 091005.
Paper No: MANU-20-1680
DOI: https://doi.org/10.1115/1.4050549
Published Online: March 30, 2021
...) and microoptoelectromechanical system (MOEMS) [ 14 ]. photopolymerization grayscale lithography multiphysics modeling microlens fabrication additive manufacturing modeling and simulation rapid prototyping and solid freeform fabrication 25 11 2020 01 03 2021 01 03 2021 30 03 2021 Email...
View Article titled, Multiphysics Modeling and Experiments of Grayscale Photopolymerization With Application to Microlens Fabrication
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Topics: Chemical reactions, Lithography, Manufacturing, Modeling, Production planning, Resins, Simulation, Temperature, Ultraviolet radiation, Polymerization
Journal Articles

A Comparative Study of Pellet-Based Extrusion Deposition of Short, Long, and Continuous Carbon Fiber-Reinforced Polymer Composites for Large-Scale Additive Manufacturing

John M. Pappas, Aditya R. Thakur, Ming C. Leu, Xiangyang Dong
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2021, 143(7): 071012.
Paper No: MANU-20-1534
DOI: https://doi.org/10.1115/1.4049646
Published Online: March 5, 2021
... fiber reinforcement fiber length high deposition rate advanced materials and processing rapid prototyping and solid freeform fabrication 13 09 2020 20 12 2020 24 12 2020 05 03 2021 1 These authors contributed equally to this work. Email: dongxi@mst.edu Email...
View Article titled, A Comparative Study of Pellet-Based Extrusion Deposition of Short, Long, and Continuous Carbon Fiber-Reinforced Polymer Composites for Large-Scale Additive Manufacturing
Click here to open pdf in another window PDF for A Comparative Study of Pellet-Based Extrusion Deposition of Short, Long, and Continuous Carbon Fiber-Reinforced Polymer Composites for Large-Scale Additive Manufacturing
Topics: Carbon fibers, Carbon reinforced plastics, Fibers, Extruding, Composite materials, Additive manufacturing, Carbon, Printing
Journal Articles

A Comprehensive Study of Auxiliary Arrangements for Attaining Omnidirectionality in Additive Manufacturing Machine Tools

Ambrish Singh, Seema Negi, Sajan Kapil, K. P. Karunakaran, Manas Das
Journal: Journal of Manufacturing Science and Engineering
Article Type: Review Articles
J. Manuf. Sci. Eng. May 2021, 143(5): 050802.
Paper No: MANU-20-1427
DOI: https://doi.org/10.1115/1.4049094
Published Online: December 17, 2020
... and their necessity in a 3D printer (or printing process) design. additive manufacturing omnidirectionality Vat photopolymerization sheet lamination material and binder jetting directed energy deposition powder bed fusion control and automation rapid prototyping and solid freeform fabrication sensing...
View Article titled, A Comprehensive Study of Auxiliary Arrangements for Attaining Omnidirectionality in Additive Manufacturing Machine Tools
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Topics: Feedstock, Cladding systems (Building)
Journal Articles

Geometric Accuracy Prediction and Improvement for Additive Manufacturing Using Triangular Mesh Shape Data

Nathan Decker, Mingdong Lyu, Yuanxiang Wang, Qiang Huang
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2021, 143(6): 061006.
Paper No: MANU-20-1004
DOI: https://doi.org/10.1115/1.4049089
Published Online: December 17, 2020
... 2020 17 12 2020 additive manufacturing CAD/CAM/CAE inspection and quality control modeling and simulation rapid prototyping and solid freeform fabrication Additive manufacturing (AM) has moved from solely a tool for prototyping to a critical technology for the production...
View Article titled, Geometric Accuracy Prediction and Improvement for Additive Manufacturing Using Triangular Mesh Shape Data
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Topics: Shapes, Additive manufacturing, Modeling, Errors
Journal Articles

Characterizing Novel Honeycomb Infill Pattern for Additive Manufacturing

A. M. M. Nazmul Ahsan, Bashir Khoda
Journal: Journal of Manufacturing Science and Engineering
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2021, 143(2): 021002.
Paper No: MANU-19-1302
DOI: https://doi.org/10.1115/1.4048044
Published Online: October 7, 2020
... 07 2020 30 07 2020 07 10 2020 infill pattern honeycomb structure variational porosity additive manufacturing CAD/CAM/CAE computer-integrated manufacturing design for manufacturing rapid prototyping and solid freeform fabrication In additively manufactured parts...
View Article titled, Characterizing Novel Honeycomb Infill Pattern for Additive Manufacturing
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Topics: Honeycomb structures, Density, Additive manufacturing